航空航天线束行业

解决方案

新能源汽车高压线束行业新能源汽车低压线束行业充电枪与充电站行业 AI 服务器线束行业工业电子线束行业储能行业航空航天线束行业医疗设备线束

方案背景

行业痛点

With the deepening of industrial 4.0 and intelligent manufacturing, industrial electronic equipment has placed higher demands on the reliability, stability and intelligence of wiring connections. Traditional wiring processing often has the following problems:

High Labor Dependence

High labor dependence makes it difficult to guarantee production efficiency and consistency

Insufficient Process Precision

Insufficient precision in wire harness welding and crimping processes may cause hidden dangers such as poor contact and overheating

Dispersed Processes & Poor Traceability

Dispersed multi-process operations lead to long production cycles and difficult quality traceability

Upgraded High-End Performance Demands

The demand for waterproof, anti-interference and high current-carrying capacity is increasingly urgent in new energy, industrial control and other scenarios

The Himinsen Group, by integrating advanced automation equipment with ultrasonic welding technology, offers a complete line harness processing solution for the industrial electronics sector, helping enterprises achieve efficient, stable and traceable intelligent manufacturing upgrades.

解决方案

Core idea

Based on the core of "automation + ultrasonic technology + digitalization", a complete closed-loop solution covering the entire process from design, processing to inspection is constructed:

Process optimization

By adopting high-precision terminal crimping and ultrasonic welding technology, instead of the traditional soldering and riveting methods, we achieve spark-free, low-resistance, and highly consistent connections.

Automation Integration

Integrating multiple processes such as wire cutting, stripping, crimping, soldering, and testing, we have created a flexible automated production line, significantly reducing the need for manual intervention.

Digital control management

By integrating data collection with the MES system, we achieve traceability of the production process, monitoring of quality, and optimization of the process.

Customized Adaptation

Provide specialized process and equipment combination solutions for different industrial scenarios (such as industrial control, medical equipment, and rail transportation).

Implementation path

Based on the core of "automation + ultrasonic technology + digitalization", a complete closed-loop solution covering the entire process from design, processing to inspection is constructed: