储能行业

解决方案

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Energy Storage Industry

方案背景

行业痛点

Energy storage systems are developing toward large capacity and high power. The internal high-current harnesses of energy storage PACKs face challenges of continuous heavy load and temperature control. Traditional riveting and soldering processes feature high connection resistance and easy overheating, restricting the safety and service life of energy storage systems.

Product Upgrade

Energy storage PACK develops into large-capacity & high-power modular design

Working Load

Internal cables run continuously under full load with strict temperature control

Process Defect

Traditional joints feature high resistance and excessive heat generation

Hidden Danger

Overheated joints accelerate aging and shorten equipment service life

Relying on mature high-current ultrasonic welding technology, Himinsen customizes full-lifecycle high-voltage wiring harness solutions for energy storage PACK and PCS converter manufacturers. Compliant with the IEC 62619 energy storage safety standard, our solutions cater to the production demands of high-current wiring harnesses for residential, industrial & commercial, and grid-side energy storage applications.

解决方案

Core idea

Adopting the architecture of Automation + Ultrasonic Technology + Digitalization to build a closed-loop production solution for high-current energy storage wiring harnesses

Process Innovation

High-power ultrasonic welding replaces traditional riveting and soldering, achieving lower connection resistance and less heat generation for thick copper cables, adapting to the continuous full-load working conditions of energy storage systems.

Automation Integration

Integrating thick cable cutting, stripping, crimping and welding into an integrated automatic production line to solve the low efficiency problem of thick wire processing.

Digital Management

Connecting with the MES system to realize full-process batch quality traceability, meeting the traceability regulatory requirements of the energy storage industry.